What happens when automotive processing meets CHTOOLS solid carbide drill bits?
In the delicate arena of automobile parts processing, every link is like a severe test. Today, let us walk into the production workshop of an automobile processing company to explore how CHTOOLS solid carbide drill bits stand out in this test.
Working conditions
The material of workpiece S55C (also known as 50#) has unique processing characteristics. The commonly used processing diameters are Φ10.8 and Φ12.6, the depth is 15mm, and the processing environment is an externally cooled CNC machining center.
Equipment status
|
Equipment name |
Vertical machining center |
Cooling method |
Outside cooling |
|
model |
1010 |
Cooling pressure |
3bar |
|
Spindle interface |
BT40 |
CNC system |
LNC |
|
Spindle power |
11KW |
Rotation jump |
0.02mm |
|
Maximum spindle speed |
6000rpm |
On-site tool application
External coolant solid drill bits from other suppliers
|
Tool Type |
Solid carbide drill |
Feed |
360mm/min |
|
SPE |
12.6*3D |
Single hole time |
3s |
|
Cutting speed |
VC=67m/min |
Hole expansion |
+0.03mm |
|
Speed |
1700rpm |
life |
800pcs |
|
Drilling feed |
0.21mm/r |
CHTOOLS tool application
|
Tool Type |
CHTOOLS P type External coolant solid carbide drill bits |
Feed |
380mm/min |
|
SPE |
12.6*3D |
Single hole time |
2.5s |
|
Cutting speed |
VC=67m/min |
Hole expansion |
+0.02mm |
|
Speed |
1700rpm |
life |
1180pcs |
|
Drilling feed |
0.223mm/r |
Analysis and summary
CHTOOLS external cooling solid carbide drill is like a low-key "master". Its performance in the test is amazing. Its lifespan is like being injected with powerful vitality, which has been greatly improved by 47.5%. Its efficiency is also not to be outdone, which has been improved by 5.5%. This improvement is not only a jump in numbers, but also a real "reduction" in the processing costs of enterprises.
Its stable and excellent processing performance makes every processed product like a fine work of art, and has successfully won the favor and recognition of customers. With its high efficiency, durability and economy, it has opened up a "highway" to success for enterprises in the fierce market competition.
